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* fix(routes): serve 404 instead of 500 when an HTML page file is missing _serve_html_with_nonce opened the HTML file with no error handling, and callers such as /backgrounds and /login pass their paths in with no existence check, so a missing or unreadable file raised an unhandled OSError that surfaced as a 500. Wrap the read and raise HTTPException(404) instead; the normal render path (CSP-nonce substitution) is unchanged. Fixes #4594 Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com> * fix(routes): distinguish missing page (404) from read failure (500) The previous fix caught a broad OSError and returned 404 for every failure, which masks real server-side problems (permission errors, I/O failures) as "not found" and lets them slip past error alerting. Split FileNotFoundError (genuine 404) from other OSError, which now logs the exception and returns a generic 500 — without leaking the OS error string or file path into the response body. Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com> * fix(routes): treat unreadable bundled HTML page as logged 500, not 404 Per PR #4637 review: every caller of the page-render helper serves a fixed, server-owned template (index/login/backgrounds), never a client-supplied path. So a missing or unreadable file is a server fault (broken deployment), not a client "not found" — a 404 there mislabels a server error and hides a missing core template from 5xx alerting, contradicting the OSError->500 rationale this PR is built on. Collapse both branches into a single logged, leak-free 500. Move the helper to src.app_helpers.serve_html_with_nonce so the behavior can be unit-tested without importing the whole app (app.py is the slim orchestrator; the test harness stubs src.database, so importing app in tests is not viable). Add tests pinning missing/unreadable -> 500 (not 404) and nonce injection on the happy path. Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com> --------- Co-authored-by: Claude Opus 4.8 <noreply@anthropic.com>